Facile and Low-Cost Fabrication of ZnO/Kaolinite Composites by Modifying the Kaolinite Composition for Efficient Degradation of Methylene Blue Under Sunlight Illumination

Zinc oxide (ZnO) photocatalysts are recognized for their ease of synthesis, cost-effectiveness, efficiency, scalability, and environmental compatibility, making them highly suitable for addressing wastewater contamination. In this study, various compositions of kaolinite were used for the hydrothermal deposition of ZnO, including 0.5%, 0.75%, 1%, and 1.25%. The main purpose of this study was to evaluate the effect of kaolinite toward the enhanced performance of ZnO through modification of particle size, morphology and surface functional groups. Several analytical techniques were employed to obtain structural and optical results, including scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy, and UV–visible spectroscopy, revealing significant changes in particle shape, particle size, surface functional groups, and optical band gap when kaolinite was added. The ZnO/kaolinite composite (sample 4) with 1.25% kaolinite content demonstrated outstanding photocatalytic performance for the degradation of methylene blue in natural sunlight. For sample 4, 15 mg of the dye in a 3.4 × 10⁻⁵ M dye solution exhibited a degradation efficiency of 99%. In contrast, when using 15 mg of catalyst dose and 1.5 × 10⁻⁵ M dye solution, the degradation efficiency was observed to be almost 100%, thus indicating that catalyst dose and dye concentration affect degradation efficiency. The reusability test revealed that sample 4 retained degradation efficiency of 98% after five cycles without showing any morphological changes. By decorating ZnO with kaolinite mineral clay, this study provides exciting findings and insights into the development of low-cost photocatalysts, which could be used to produce solar-powered hydrogen and treat wastewater.