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Design and Simulation of IoT-Enabled Machine Learning Control Systems for Smart Factories

  • V. Dankan Gowda
  • , Avinash Sharma
  • , Chandrasekhar Rao Katru
  • , Nidal Al Said
  • , Madan Mohanrao Jagtap
  • , Rini Saxena
  • BMS Institute of Technology and Management
  • CT University
  • Indian Land
  • Symbiosis International University
  • Chandigarh Group of Colleges Jhanjeri

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

The paper introduces an approach to designing and modeling an Internet of Things (IoT)-based machine learning control system for smart manufacturing factories in response to demands for optimization, flexibility, and eco-effectiveness. The system incorporates IoT for capturing actual process data in real time, ML for information processing and analysis, and control strategies for performing an optimal control over the underlying processes. For performance evaluation of the system under dynamic operation, simulation framework was designed implemented in MATLAB. Other quantifiable criteria, including control accuracy, response time, and energy used within the optimal control interval, were examined. The system proved its capability for handling steady flow of data, fine-tuning of control actions, and substantial minimization of energy demands. The findings provide evidence for the ability of IoT and machine learning methodologies in successfully integrating intelligent manufacturing. This study outlines how such systems exhibit great promise as the basis for future smart factories, which is supported by the roadmap established in this work to deepen and expand upon future research avenues such as real-world implementation, more effective techniques to negate noise interference, and high-level control strategies to improve scalability and robustness of such systems.

Original languageEnglish
Title of host publicationProceedings of International Conference on AI Systems and Sustainable Technologies - ASSET 2025
EditorsAnubha Jain, Ruchi Nanda, João Manuel R. S. Tavares, Ramesh Chandra Poonia
PublisherSpringer Science and Business Media Deutschland GmbH
Pages17-26
Number of pages10
ISBN (Print)9789819506255
DOIs
StatePublished - 2026
EventInternational Conference on AI Systems and Sustainable Technologies, ASSET 2025 - Jaipur, India
Duration: 28 Mar 202529 Mar 2025

Publication series

NameLecture Notes in Networks and Systems
Volume1579 LNNS
ISSN (Print)2367-3370
ISSN (Electronic)2367-3389

Conference

ConferenceInternational Conference on AI Systems and Sustainable Technologies, ASSET 2025
Country/TerritoryIndia
CityJaipur
Period28/03/2529/03/25

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 9 - Industry, Innovation, and Infrastructure
    SDG 9 Industry, Innovation, and Infrastructure

Keywords

  • Control systems
  • Industrial automation
  • Internet of Things (IoT)
  • Machine learning (ML)
  • Operational efficiency
  • Predictive maintenance
  • Real-time data processing
  • Reinforcement learning
  • Smart factories
  • System simulation

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